Kolinahr Systems, Inc. - PS520 Pallet Load Stacker
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PS520 Pallet Load Stacker
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General Description Specifications
Standard Features & Benefits Options
Equipment CAD Views Downloads

General Description
The PS520 Pallet Load Stacker is designed to stack pallet loads quickly and accurately.
The PS520 can save up to 60 seconds per stacked load versus forklift stacking, saving both labor and time while using a minimum amount of floor space.
The PS520 mounts on both sides of the pallet conveyor and holds the stretch wrapped loads with a Positive Stop Gate ps520_positive_stop_gate.gif.
A pneumatic alignment system locates the pallets in a consistent position.
The Pallet Load Stacker uses pneumatic slide arms to grab the pallet and lift it with an electric motor.
The machine is controlled by a PLC, which can communicate with the conveyor, stretch wrapper, and palletizer, making it part of the packaging line.
By tracking pallets via a data stream provided from the palletizer, non-matching or partial pallets are allowed to pass through.
Utilizing a heavy-duty, two-post steel frame designed for maximum stability and quick installation, the PS520 Pallet Load Stacker is ideal for today’s high volume warehousing operations.

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Standard Features Benefits
Compact Size Easy to install
Uses minimal amount of floor space
Variable Speed Electrical Lift Mechanism Provides low impact start and stops
Improves accuracy of lift placement for setting the load down
No hydraulics: Low maintenance and environmentally friendly
Load Alignment System ps520_load_alignment_system.gif Provides extremely accurate stacking of pallets
"Load On Foot" Sensor ps520_load_on_foot_sensor.gif Ensures that the lifting carriage will not retract until the load is down
Open Design The open top allows for higher multiple stacks and easier installation
Heavy-Duty Stand & Mounting The large posts (12" L × 8" W × 3/8" THK) and mounting provides maximum stability for pallet load lifting
PLC Fault Messages Easy display and identification of problems
24 VDC Control Panel Safer than 120 VAC control panels
Short Pick-Up Travel Stacks faster than standard forklift style pick-up
Reduced chance of pallet misalignment
Linear Rails for Carriage Travel Lifting carriages ride on heavy duty linear bearings providing years of dependable, precise, quiet operation
"Top of Load" Sensor Minimizes the lifting motion – faster throughput
Accurately measures pallet load height
Industrial Safety Features Wire mesh safety enclosure
LEXAN® safety guard around 480 VAC in control panel
NEMA 12 controls enclosure
Lockable electrical disconnect and air dump valve
Chain Safety Spring A spring loaded chain take-up on the lifting chain for each tower provides a soft connection to lessen drive impacts during jam conditions
Carriage Over-travel Stops Both upper and lower stops provide mechanical over-travel protection
Fault Beacon Alerts operator that the machine is down

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Equipment CAD Views
PS520 Front View
Front View
PS520 Top View
Top View

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Specifications
Size (L × W × H) 187" × 178" × 142" (4.7 m × 4.5 m × 3.6 m)
Electrical 480 VAC, 60 Hz, 3 phase, 10 A
110 VAC, 60 Hz, 15 A
24 VDC Control Panel
Pneumatics 3 CFM (85 Lpm) @ 60 PSI (414 kPa) Clean Dry Air
Pallet Size 40" × 48" CHEP or GMA pallet loads traveling broad side first
Maximum Base Pallet Load Height 58" on 30" conveyor
70" on 18" conveyor
Maximum Lifted Pallet Load Weight 1200 lbs.
Double-Stack Cycle Time 44 sec.

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Options
Heavy-duty upgrade for increased maximum pallet load weight
Human-readable HMI status display (WonderWare, Vorne, RSView, PanelMate, PanelView, more)
Customer-specified control system (Allen-Bradley PLC/SLC/CLX, Flex I/O, Modicon, more)
Increased maximum base pallet load height
Adaptation for a wide range of pallet load sizes
Multi-stack (3+) capability
"Top Layer Full" detector: avoids stacking on top of a partial load
Maintenance access gate safety switches
Turnkey installation

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Downloads
ps520_brochure.pdf PS520 Brochure - Adobe PDF (324 KB)
SA2200.avi PS520 Simulation - AVI (1.63 MB)
ps520.dxf PS520 PDF Drawing
CAD drawings available, email sales@kolinahr.cc

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